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Basic Info.
Product Description
High vacuum thermal evaporation deposition thin film Roll to roll vacuum coating machine
The Roll to Roll vacuum coater can steam-plate many kind of materials such as PET, OPP, PVC, CPP, anti-counterfeit materials, hot stamping foil and surface decoration plastic film. It also can plate various of label, bottle label, brand, materials of warm-keeping and beam-reflecting papers, various of medium materials and so on.
On the flexiable substrate, the machine mainly used to coat vary kinds of dielectric film(SiO2,Si3N4,Al2O3,SnO2,ZnO,Ta2O5),metal or alloy film (Al,Cr,Cu,Fe,Ni,SUS,TiAl), transparent conductive film(ITO, AZO),multi-layer optical film(AR,HR, AR+ITO,Low-e and solar control film).
The common application is screen protector on the front glass of the auto or train, construction windows, windows, amto-static or magnetic film, decoractive film, packing film, solor power application, electric heating equipment, anti fog, FPD, transparent electrode film for the tablet.
The ITO can be used for cold lighting metarial, SiO2 on the cutton can be used as anti-electromagnetic suit, sponge coated with Ni can be used to made Ni-NH battery, e-book and flexiable display device.
Application in different industry
· Metal and oxide barrier films for the packaging industry
· Color-shifting and holographic films for security and anti-counterfeit applications
· In-situ patterned metal layers for special flexible packaging
· Multi-process, customer-configurable deposition systems for flexible electronics and advanced technology applications.
· Web Widths from 50mm to 500mm
· Plastic & Metal Foils, fabric,Textiles,Flexible Glass & Ceramics
· Industry Leading Compact Ergonomic Design
· Up to 5 Configurable Deposition Zones
Evaporation (Thermal or E-beam)
AC or DC Planar Sputter Magnetrons
AC or DC Rotary Sputter Magnetrons
Plasma surface treatment
· Versatile Web Paths
Web forward and backward enables multi-layer coating designs
Non-contact front surface web paths for defect free surfaces
Drum mode for coating straps or individual substrates
Interlead removal and application
Thin film applications
· Metallizaton · Flexible Circuits · Optical
· Barrier · Decorative · Security
· Magnetic · Thin Film Battery
· High Temperature Superconductors
· Medical Devices
· Tribological (Wear) Coating
· ITO film for touch panel, metal mesh(Cu, Ag, Al)
·Display (LCD, OLED, Electronic paper) and lighting device based on plastic film (PET, PEN, etc.)
· Flexible substrate of PI with Cu coatings(FCCL, FPC)
·Thin-film photovoltaic cell based on metallic and plastic substrate.
· Anti-bacterial film
· window film
Substrates Processed
· Polymers · Metal Foils · Textiles · Non-woven · Flexible Glass · Flexible Ceramics
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Data Sheet
Substrate: polymer films, metal foils, fabrics, non-woven, porous and netted materials
Substrate width: up to 600 mm
Polymer film thickness: 6 … 200 µm
Metal foil thickness: 10 … 200 µm
Porous material thickness: 1 … 2 mm
Coatings: TCO, metals, alloys, oxides, nitrides
Deposition sources: DC, MF, DC pulsed magnetrons, EB guns, resistive boats, vapor generators
Pretreatment: glow discharge, ion guns, magnetron discharge, inverse magnetrons
The equipment is: reasonable structure, coating evenly into good-quality, pumping speed, the cycle of short, high efficiency and easy operation, low energy consumption and performance advantages of stability.
Model | HCPAK-1100 | HCPAK-1300 | HCPAK-1700 | HCPAK-2200 | HCPAK-2500 | HCPAK-3850 |
Wide in width | 1100mm | 1300mm | 1700mm | 2200mm | 2500mm | 3850mm |
Structure | Single or multiple cavities | |||||
Roll diameter(mm) | max.φ800 | max.φ1000 | max.φ1000 | |||
Winding speed | 60~720m/min | 60~1000m/min | ||||
Base material | Pet, (b) OPP, CPP, HDPE, LDPE, PA, etc | |||||
Substrate thickness | PET:8-35um; CPP:18-60um;BOPP PVC:15-60um | |||||
coating | Aluminum, copper (hcpak + series can be plated AlOx) | |||||
Uniformity | ±10% |
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Machine Category:
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Workshop:
Why Choose HCVAC system?
- Over 3000 plants installed worldwide
- Quick cycle times
- High production capability with low energy consumption
- More up time due to ease of loading/unloading and low maintenance
- High productivity with only a single operator
- Steel process chambers, built to last
- Eco-friendly
- Space saving design
- PVD option available on all plants
- 1 year component warranty and 25 years minimum guaranteed working life
- Complete global network of consulting, engineering and renowned after sales service
We developed a complete after-sales system and effective service measures. Company now owns a professional after-sales service team with more than ten experienced engineers.
HCVAC can help you to enter the PVD coating easily by our vacuum coating machine and full range service. We will provide with most suitable technology according to your requirements.
We will make the full set special coating solution for each customer; combine the full set production technics to meet your requirements, to ensure high efficiency of production.
ISO 9001 standard to ensure the quality can meet the customer's requirements.
Easy to implement
To many people unfamiliar with the process, PVD coating technology seems complicated. However, with the right investments and a good support, it is easier than expected. HCVAC has developed a turnkey coating process that makes a PVD coating centre easy to implement. A complete coating process consists of several steps: stripping (depending on the part's history); pre-treatment; quality control; cleaning & drying; fixturing & visual inspection; PVD coating; quality control & thickness measurement and post-treatment (depending on the application). These steps are all available from one partner: HCVAC Technology, including mature technics and coatings.
Please feel free to contact us for further information!